Production Manager - FRP / Composite Boatbuilding

The Production Manager is responsible for the planning, execution, and control of FRP production at our composite boatbuilding facility. This role leads shop-floor operations against a master production schedule and is accountable for delivering vessels on time, on specification, and within budget—from mold preparation through structural bonding and finishing.

Key Responsibilities:

1. Production Planning & Control

• Develop and manage the Master Production Schedule aligned with delivery targets
• Break projects into a Work Breakdown Structure (WBS) with defined tasks, sequencing, dependencies, and critical path
• Drive strict adherence to schedules and productivity benchmarks

2. Execution of FRP Production Processes

• Oversee all stages of FRP construction, including:
  • Mold preparation and release systems
  • Gelcoat application (thickness and finish control)
  • Lamination (hand layup and vacuum infusion)
  • Core installation (PVC foam and reinforcement zones)
  • Structural bonding (bulkheads, stiffeners, deck-to-hull joints)
• Enforce approved lamination schedules and method statements

3. Resource & Manpower Management

• Plan and allocate manpower across laminators, carpenters, finishers, and helpers
• Monitor labor productivity
• Optimize crew sizing and eliminate idle time
• Lead daily coordination meetings with supervisors

4. Material Planning & Coordination

• Enforce a strict “no materials, no start” policy
• Coordinate closely with stores based on WBS, BOQ, and schedule
• Identify and escalate long-lead items early
• Track material consumption and reduce wastage

5.Daily Monitoring & KPI Management: Review daily production logs and verify actual vs planned output

• Review daily production logs and validate actual vs planned progress
• Track key KPIs:
  • Schedule adherence
  • Productivity
  • Rework
  • Material wastage
• Ensure accurate supervisor reporting
• Produce weekly and monthly performance reports

Requirements:

• 7+ years of experience in FRP/composite marine production, including at least 3 years in a production leadership role
• Strong hands-on expertise in hand layup and vacuum infusion
• Working knowledge of resin systems, gelcoat defects, cure cycles, and core bonding techniques
• Proven experience managing production using WBS and KPI-driven performance systems
• Strong material planning capability (BOQ, MRP logic, long-lead tracking)
• Sound understanding of chemical and process safety (styrene control, catalyst handling, ventilation, PPE)
• Proficiency with scheduling tools (MS Project, Primavera, or ERP/MRP systems)
• Strong leadership and communication skills in a multicultural workforce

Preferred Qualifications:

• Degree or diploma in Composite Engineering, Marine Engineering, Industrial Engineering, or Naval Architecture
• NEBOSH IGC or equivalent HSE certification
• Experience working with classification societies (Lloyd’s, DNV, BV, etc.)
• Exposure to lean manufacturing / 5S in a composite environment
• Prior experience in South or Southeast Asian shipyards

Salary:

• An attractive remuneration package will be offered, commensurate with qualifications and experience.

Other Benefits:

• Cooperate Health Insurance.
• Learning and self-development opportunities.
• Career enhancement opportunities.